New John Deere 9900 | Sloan Implement
9900 Self-Propelled Forage Harvester
  • 956 hp, 24L Liebherr V12 engine

  • Driveline designed to deliver optimal crop flow when the engine is operating in its efficiency sweet spot

  • The ProStream crop flow designed with extra heavy-duty components for high horsepower and more throughput than ever before

  • View & Download Brochure


Features

  • Fuel Tank Capacity: 396 gal. (1500 L)

  • Rated Power: 956 hp

  • Engine: Liebherr

  • Channel Width: Wide

  • Displacement: 24 L

Specifications

Blower/Crop accelerator - Number of blades:
10
Blower/Crop accelerator - Rotor diameter/housing width:
560 / 620 mm
22.86 / 24.41 in.
Blower/Crop accelerator - Speed (option):
1890 rpm
Cab - Air conditioning and heater:
Standard - ClimaTrak
Cab - CAN-BUS electronics:
Standard
Cab - Cool box:
Optional
Cab - Electric adjust and heated:
Optional on rear view mirrors
Cab - Hectare counter:
Standard
Cab - Operator information system:
Cornerpost display
Cab - Operator's seat:
Air-suspension seat optional
Cab - Rear view mirrors:
Standard
Cab - Side window wiper:
Rear and side window wiper optional
Parallel-type windscreen wiper
Cab - Tilt and extend steering column:
Standard
Cab - Trainee seat:
Standard
Cooling system - Cooling fan drive:
Direct
Cooling system - Cooling system capacity:
130 L
34.34 U.S. gal.
Crop-harvesting units - Grass pick-ups (transport width):
3.0, 4.0, 4.5 m
9.8, 13.1, 14.8 ft
Crop-harvesting units - Header height control:
Advanced header control (AHC) optional
Cutterhead - Knife drum diameter:
670 mm
26.4 in.
Cutterhead - Knife drum width:
850 mm
33.5 in.
Cutterhead - Knife types available (crop):
Straight - grass
Curved - corn
Cutterhead - Speed at rated engine speed:
Standard - 1170 rpm
Optional - 1350 rpm
Cutterhead - Type:
Dura-Drum™ cutterhead
Driveline - Belt tensioning:
Active, hydraulic pressure
Driveline - Crop flow components:
Low-friction crop-flow concept
Driveline - Crop harvesting unit:
Harvest channel wide
Driveline - Ground drive:
Prodrive™, autoshift transmission, differential lock (automatic and manual), automatic wet brake system
Engine rpm on road: 1200-1800 rpm
Driveline - Hydraulics:
Load sensing
Driveline - Main clutch:
Dry clutch
Driveline - Main driveband:
Reinforced with Kevlar inserts
Driveline - Main driveband, polybelt belts:
Nine ribs
Driveline - Number of discs:
Two discs
Electrical system/Electrical and hydraulic system - Alternator:
14 V - 200 amp
24 V - 140 amp
Electrical system/Electrical and hydraulic system - Batteries/battery quantity/capacity:
3 x 174 amp-hr
Electrical system/Electrical and hydraulic system - Hydraulic system capacity:
50 L
13.2 U.S. gal.
Electrical system/Electrical and hydraulic system - Type/voltage:
12 / 24 V
Engine - Cylinders:
V 12
Engine - Displacement:
24.2 L
1476.8 cu in.
Engine - Fuel system:
Common rail plus four valves
Engine - Model:
D9512 A7 04
Engine - Type:
Liebherr
Engine power - DEF tank capacity ( for FT4 or EU Stage V emission level):
103 L
23.8 U.S. gal.
Engine power - Fuel tank capacity:
1500 L
396.3 U.S. gal.
Engine power - Maximum power at 1800 rpm:
713 kW
970 PS / 956 hp
Feeding system/Feedrolls - Feed roll frame opening:
Swing away, 37-45 degree (angle)
Feeding system/Feedrolls - Metal detector:
Standard
Stone detector is optional
Feeding system/Feedrolls - Number:
Four
Feeding system/Feedrolls - Standard feed roll drive:
Hydro feedroll drive IVLOC standard
Infinitely variable header drive speed standard
Feeding system/Feedrolls - Width, front:
830 mm
32.7 in.
Ground drive - Automatic wet brake system:
Standard
Ground drive - Differential lock:
Manual and automatic
Ground drive - Engine rpm - Management:
Standard
Ground drive - Maximum transport speed:
ProDrive transmission: 20 / 25 / 30 / 40 km/h
12.4 / 15.5 / 18.6 / 24.9 mph
Ground drive - Rear axle type:
Hydro-mechanical 4WD
Header drive - Type:
Extra heavy-duty gearbox (i=4.31)
Pump/motor displacement: 110cc/90cc
John Deere XStream KP - Maize, roll teeth number (speed differential):
110/145 (50 percent)
John Deere XStream KP - Roll diameter:
250 mm
9.8 in.
John Deere XStream KP - Sorghum, roll teeth number (speed differential):
238 (32 percent)
John Deere XStream KP - Wholecrop, roll teeth number (speed differential):
145/165 (50 percent)
Kernel processor - Quick KP removal:
Optional crane with remote-controlled electric hoist
Kernel processor - Quick-change:
Quick kernel processor - swing in/swing out
Kernel processor - Type:
John Deere Premium KP, John Deere XStream KP
Key Specs - DEF tank capacity ( for FT4 or EU Stage V emission level):
103 L
23.8 U.S. gal.
Key Specs - Engine:
Type
Liebherr
Exhaust emission regulation compliancy: Final Tier 4 / Stage V
Displacement
24.2 L
1476.8 cu in.
Model
D9512 A7 04
Cylinders
V 12
Key Specs - Fuel system:
Common rail plus four valves
Key Specs - Fuel tank capacity:
1,500 L
396.3 U.S. gal.
Key Specs - Maximum power at 1800 rpm:
713 kW
970 PS / 956 hp
Knife sharpening system - Automatic from cab:
Yes, remote from cab
Knife sharpening system - Reverse drive:
Standard
Knife sharpening system - Reverse rotation:
Yes
Machine management solutions - Crop analysis:
HarvestLab™ optional
Machine management solutions - Documentation:
Harvest Doc™ optional
Machine management solutions - Length-of-cut control based on crop parameter:
Infinitely variable length-of-cut (IVLOC™) standard
AutoLOC optional - use with HarvestLab
Machine management solutions - Satellite (GPS) assisted steering:
AutoTrac™ optional
Machine management solutions - Yield monitoring:
Harvest Monitor™ optional
Maintenance - Automatic lubrication system:
AutoLube optional
Maintenance - Engine oil and filter change duration:
1000 hours
Maintenance - Rotary radiator screen cleaner:
Standard
Propelling drive - Standard:
Prodrive autoshift transmission
Spout - Double-cap deflection:
Standard
Spout - Hydraulic height position:
Hydraulic raise and lower standard
Automatic spout positioning optional
Spout - Reach from center line (Optional):
6 or 8 row: 4.73 m
15.5 ft
10 row: 5.87 m
19.3 ft
12 row: 6.71 m
22 ft
Spout - Rotation, degrees:
210 degree (angle)
Transmission - Type:
Prodrive autoshift transmission
Hydro-mechanical rear axle optional
Vehicle - Transport height (to cab roof):
3.89 m
12.75 ft
Vehicle - Transport length (without header):
6.6 m
21.7 ft
Vehicle - Transport width (without header):
3.1-3.7 m
10.2-12.1 ft
Vehicle - With front tires:
710/70R42
Vehicle - With rear tires:
620/60R30
Vehicle - Working height (maximum):
Height to spout: 6.60 m
21.65 ft

Improve silage quality with two kernel processing options

Overview

John Deere self-propelled forage harvesters (SPFH) set new standards in kernel processing performance. Proven in independent tests during corn harvest in 2016 and 2017, John Deere kernel processors (KP) deliver smashed kernels and highly processed plants that growers expect. With two different models, the John Deere Premium KP™ kernel processor and the John Deere XStream KP™ kernel processor, all different needs will be satisfied.

 

Additional details

All John Deere SPFH can be operated with or without a kernel processing unit in position. When not in use, a crop transition chute (or grass chute) swings into position with a few turns of a crank. The crop transition chute comes standard on all harvesters.

 

The SPFH feature the AutoLube central greasing harness; the respective central greasing equipment is available on the Premium KP kernel processor. The XStream KP kernel processor features automatic pressurized oil lubrication.

 

The John Deere Premium KP is available for the 9600 to 9700 models, and the John Deere XStream KP is available for all 9000 Series models. The 9900 model can only be equipped with an XStream KP.

John Deere Premium KP
John Deere Premium KP kernel processor John Deere Premium KP kernel processor

On the 9000 Series, the proven John Deere Premium KP can be installed on the 9600 through 9800 models. With their highly intense processing, they deliver excellent forage quality at any length of cut.

 

The main features of the Premium KP are:

  • 240-mm (9.45-in.) roll diameter for different crops (maize and whole crop)
  • 32 percent speed differential; option of 40 percent speed differential
  • Standard KP housing with grease lubrication in base
  • Electric KP gap adjustment from the cab as option

 

The following rolls are available for the Premium KP:

  • Standard sawtooth (118/118 teeth)
  • Dura Line™ sawtooth (118/118 teeth)
  • Whole crop sawtooth (178/178 teeth)

 

With the option of Dura Line rolls, a longer lifetime and less wear can be reached, resulting in lower cost of operation.

 

For easy and uncomplicated mounting and dismounting of the KP, a crane with electric winch can be installed as an option.

Mounting and dismounting the KP with the optional crane and winch Mounting and dismounting the KP with the optional crane and winch

The following diagram shows the complete John Deere Premium KP offering with all possible combinations.

 

 

Sawtooth (118/118 teeth) – code 3734

John Deere Premium KP with:

  • Standard KP housing
  • 240-mm (9.45-in.) roll diameter
  • 32 percent speed differential
  • Grease lubrication

Dura Line sawtooth (118/118 teeth) – code 3738

 

Whole crop sawtooth (178/178 teeth) – code 3743

 

The following additional options are also available for the Premium KP.

Crane for KP removal complete with electrical winch (code 8380) Crane for KP removal complete with electrical winch (code 8380)
Hydraulic KP belt tensioner (code 8381) Hydraulic KP belt tensioner (code 8381)
Electrical KP gap adjustment (code 8376) Electrical KP gap adjustment (code 8376)
40 percent speed differential (code 9389) 40 percent speed differential (code 9389)
Complete whole crop KP as bundle (code 9379) Complete whole crop KP as bundle (code 9379)
Temperature monitoring (code 838A) Temperature monitoring (code 838A)
Crane for KP removal complete with electrical winch (code 8380) Crane for KP removal complete with electrical winch (code 8380)
John Deere XStream KP
John Deere XStream KP kernel processor John Deere XStream KP kernel processor

The John Deere XStream KP is the heavy-duty solution made for high throughput and high-horsepower machines and stands for extreme processing at any length of cut in any crop and any conditions.

 

The XStream KP rolls are manufactured and delivered by Scherer Inc., located in South Dakota, United States. The kernel processor is supplied ex-factory by Scherer Inc. and fits on all 9000 Series models. As Scherer Inc. has a strong focus on dairy forage production and is the leading company in KP roll designs and manufacturing since 1999, a strong statement is set regarding kernel processing and forage quality.

 

More information about Scherer Inc. can be found on their website: http://www.schererinc.com/

Scherer Inc. logo Scherer Inc. logo

The main features of the XStream KP are:

  • 250-mm (9.8-in.) roll diameter
  • 50 percent speed differential
  • Heavy-duty housing with KP roll quick-exchange system
  • Pressurized oil lubrication of bearings
  • Bearing temperature monitoring system (option)

The following rolls are available for the XStream KP:

  • Dura Line sawtooth (110/145 teeth)
  • Dura Line XCut (110/145 teeth)
  • Dura Line Whole Crop XCut (145/165 teeth) – only available for 9000 Series

 

In comparison to the Dura Line sawtooth rolls, the Dura Line XCut rolls have a spiral groove sawtooth profile that delivers excellent processing, especially at long lengths of cut. The spiral groove design delivers highly processed plants and smashed kernels.

 

For easy and uncomplicated mounting and dismounting of the KP, a crane with electric winch can be installed as an option.

Mounting and dismounting the KP with the optional crane and winch Mounting and dismounting the KP with the optional crane and winch

The following diagram shows the complete John Deere XStream KP offering with all possible combinations

 

 

Dura Line sawtooth (110/145 teeth) – code 3750


John Deere XStream KP with:

  • Heady-duty housing
  • 250-mm (9.8-in.) roll diameter
  • 50 percent speed differential
  • KP roll quick-exchange system
  • Pressurized oil lubrication

Requires:

  • Air compressor (code 8710)
  • Hydraulic KP belt tensioner (code 8381)
 

Dura Line XCut sawtooth with spiral groove (110/145 teeth) – code 3751

Dura Line XCut sawtooth with spiral groove for whole crop (145/165 teeth) – code 3752
NOTE: Only available for 9000 Series models.

 

The following additional options are also available for the XStream KP.

High-capacity feeding supports high silage quality

Leading header technology

John Deere rotary harvesting units are built for reliable and powerful feeding of high-capacity forage harvesters. Two fundamental designs are available to match all producer needs. The 600plus Series Headers are the universal solution for different crops up to 4-m (13.1-ft) tall. The 700plus Series Headers are the perfect solution for high-yielding crops.

772 Rotary Harvesting Unit 772 Rotary Harvesting Unit

Available beginning in model year 2019, the top-model 772 12-Row Large-Drum Rotary Harvesting Unit has been designed to fully leverage the capacity of 9000 Series Self-Propelled Forage Harvesters (SPFH).

6X9 Series Windrow Pickup 6X9 Series Windrow Pickup

The 6X9 Series Pickups with the patented endless flight vortex auger design and optional dual header drive enable high-capacity feeding of John Deere SPFH. Key advantages are the throughput boost in high-yielding crops but also the easy handling of uneven windrows.

Variable header drive
Power distribution gearbox (A), header pump (B), and header motor (C) Power distribution gearbox (A), header pump (B), and header motor (C)

John Deere SPFH come with variable header drive in base. The header speed is automatically synchronized with the feeding speed and length of chop through a hydrostatic IVT™ drive system. This ensures a gentle and even crop transfer from the header into the machine without blocking or disrupting material transition. Producers receive the benefit of high chopping quality and full leverage of the header and crop flow potential.

Dual header drive

Dual header drive for the SPFH and the 6X9 Series Pickups complements the benefits of the variable header drive. While the variable header drive automatically synchronizes the pickup auger and harvester feeding speed, the dual header drive with its individual hydraulic drive of the pickup tines is speed matched with vehicle speed to ensure clean crop picking in changing conditions and windows.

Speed synchronization between the SPFH and header Speed synchronization between the SPFH and header

Tines speed up and slow down with forward speed while the pickup auger speed is still synchronized with the length of chop and feedroll speed. Producers benefit from a better quality of chop, smoother feeding, and an easy-to-utilize harvesting system.

Hydraulic feedroll dampening

The 9000 Series SPFH offer the hydraulic feedroll dampener in base. Next to the four individual springs applying high pressure on the crop mat entering the machine, the dampener supports crop compaction in uneven crop conditions and ensures smooth feeding even at the highest feeding speeds when chopping for a very long period.

Hydraulic feedroll dampening Hydraulic feedroll dampening
Crop compaction and even feeding at the feedroll Crop compaction and even feeding at the feedroll
Unique foreign object protection

A state-of-the-art metal detector scans for metal in the crop mat and stops the intake in case of tripping. Optionally, this safety device can be completed with a unique stone detection feature that senses for knocks and abnormal feedroll movement. Two redundant sensors developed for this application improve solid foreign object detection and minimize false tripping caused by lumps or uneven windrows.

HarvestLab™ 3000 and AutoLOC™

HarvestLab 3000 measures dry matter and constituents on the go HarvestLab 3000 measures dry matter and constituents on the go
HarvestLab 3000 sensor mounted on the spout HarvestLab 3000 sensor mounted on the spout

The HarvestLab 3000 sensor mounts to the top of the discharge spout and takes accurate dry matter and ingredient readings (more than 4000 measurements per second) of the crop through the sapphire glass lens as crop passes through the spout. This is the same technology forage labs use to measure dry matter. HarvestLab 3000 with John Deere Constituent Sensing measures dry matter and can measure sugar, starch, acid detergent fiber (ADF), neutral detergent fiber (NDF), crude fiber, crude ash and crude protein depending on the crop. In addition, the HarvestLab 3000 sensor can also be used as a stationary unit.

 

Stationary usage of HarvestLab 3000 Stationary usage of HarvestLab 3000

Crop type and constituent sensing

 

Crop Material Dry Matter ADF NDF Starch Protein Sugar Crude Fibre (XF) Crude Ash (XA)
Corn silage Freshly harvested and ensiled Yes Yes Yes Yes Yes No No Yes
Alfalfa Yes No No No No No No No
Whole crop silage Yes No No No No No No No
Grass Yes Yes Yes No Yes Yes Yes Yes

 

 

When HarvestLab 3000 is used in conjunction with Harvest Monitor™ system, a wealth of important information becomes available to the operator, including productivity in acres per hour, throughput in tons per hour, total area harvested, total crop mass harvested, yields, and dry matter.
 
When the HarvestLab 3000 is used in conjunction with an 8000 or 9000 Series Self-Propelled Forage Harvester (SPFH) and a GreenStar™ display, AutoLoc functionality is automatically present. AutoLoc automatically varies the length of cut according to the desired crop-dry matter correlation settings based on the dry matter readings from the HarvestLab 3000 sensor. With the AutoLoc adjustment, bunk density is improved and a high forage quality is reached.

AutoLoc™ - Automatic length of cut
AutoLoc on the SPFH AutoLoc on the SPFH
  1. HarvestLab 3000 — moisture and ingredients on the go
  2. Manual control (operator)
  3. AutoLoc — automatic control
  4. IVLOC™ transmission — length of control changes on the go

 

AutoLoc, a feature exclusive to John Deere, brings added value to the HarvestLab sensor and John Deere SPFH. AutoLoc works in conjunction with the HarvestLab sensor and IVLOC transmission to automatically adjust the length of cut (LOC) based on crop moisture levels to improve bunk density and reduce long particles in dry corn. Nutritionists, herdsmen, and SPFH operators will all benefit from this innovation.

John Deere is leading the industry in providing real-time information that matters most to forage production. Quality forage comes from properly packed silage, which is directly related to the moisture content and LOC of the crop.

LOC changes are made automatically in the field based on moisture readings and predetermined settings determined by operator requirements. No in-field calibration is required to load the LOC requirements; the operator simply uses the GreenStar display to program the desired LOC settings at different moisture levels.

When moisture levels of crop in the field change, the IVLOC drive automatically responds to either increase or decrease the feedroll speed, which in turn changes the LOC. If moisture levels of the crop are outside of the desired range, the IVLOC transmission adjusts and limits the LOC based on the maximum and minimum LOC settings as determined by the operator.

AutoLoc screen AutoLoc screen

AutoLoc solves the dry matter and LOC puzzle

On-the-go, accurate LOC adjustment is unique in the market. John Deere AutoLoc  is linked to the HarvestLab  sensor, which measures the dry matter and ingredient content on the go with more than 4000 measurements per second, using the most accurate technology in the market — near-infrared technology.

According to the accurate moisture readings, AutoLoc is able to adjust the proper LOC automatically in steps as small as 1 mm (0.04 in.). This process is faster and more accurate than any operator could do manually because of all the other important operating functions being performed. This can increase overall efficiency dramatically.

With AutoLoc, the SPFH operator simply sets the minimum, optimum, and maximum moisture levels and the corresponding lengths of cut. AutoLoc then creates a linear curve between the minimum and the optimum and between the optimum and the maximum. LOCs are then determined based on those lines.

For example, if the optimum LOC were set to 15 mm (0.59 in.) at 68 percent moisture and 8 mm (0.31 in.) at 50 percent moisture, and the actual moisture of the crop was 63 percent, AutoLoc would change the LOC to be 13 mm (0.51 in.) based on the linear curve it created.

Why AutoLoc is a must to ensure silage quality and overall profitability


It impacts the silage compaction in the bunker to ensure the quality of feed being stored is the best quality possible.

Silage density and AutoLoc

Good silage starts with high bunk density to preserve the crop value. This is the main objective for both dairy/beef producers and biogas plants. Many factors are involved in achieving high bunk density, including type of crop, moisture levels, length of cut, bunk filling speed, and compaction machinery.

Some of these factors cannot be easily changed while harvesting. AutoLoc adds an improved sense of control to the harvesting and silage storage operation. Operators do not need to compromise when choosing the proper length of cut based on moisture. AutoLoc takes care of this chore automatically.

Oftentimes, producers are so focused on getting the job done that important tasks and details are overlooked during the harvesting operation. Knowing the growing period for corn silage covers five months growing in the field and only a few days harvesting for 10 to 12 months of feeding, the process of the silage harvest and storage should be managed as well as possible.

The impact of the silage quality, which can be harvested and stored in just a few days, can have a huge impact on income throughout the entire year. The silage cost is a major part of the expenses in the dairy/beef and biogas plant businesses. Poor forage quality can cost tens of thousands of dollars per year in increased feed costs resulting in the producer having to invest in additional silage to reach the desired feed ration.

Spoilage/reheating and seeping losses are the biggest problems in silage bunks. These problems often happen due to insufficient compaction and an incorrect LOC. In order to achieve the right amount of silage compaction and keep as much air out of the silage as possible, the LOC has to be adjusted according to the moisture levels of the crop - the wetter the material, the bigger the particle size.

While varying lengths of cut can dramatically help to achieve high density levels, the length of cut of the material must be consistent in order to maintain normal rumination, chewing, and saliva production in the rumen. If the particles are too small, the food does not fit anymore with the process of the cow rumen and the compaction becomes difficult due to the instability of the material.

For this reason, John Deere created AutoLoc, which automatically adjusts the length of cut to the moisture value, while staying within the preset LOC range.

Having some limited LOC variations in a bunk silo should not affect the effective fiber in the ration on a daily basis. Using AutoLoc in conjunction with upright or bag silos can vary the effective fiber fed to animals on a daily basis.

Looking at the studies done by Honig and Rohr in 1985, as can be seen in the following table, it is possible to get high-density levels of dryer crop when the crop is chopped at a shorter LOC.

 

Length of cut

Bunk density

 73 percent moisture

64 percent moisture

4 mm (0.16 in.)

205 kg/m3 (12.8 lb/ft3)

179.7 kg/m3 (11.2 lb/ft3)

7 mm (0.28 in.)

192.2 kg/m3 (12.0 lb/ft3)

174.6 kg/m3 (10.9 lb/ft3)

14 mm (0.55 in.)

173 kg/m3 (10.8 lb/ft3)

157 kg/m3 (9.8 lb/ft3)

AutoLoc chart AutoLoc chart

Forage harvester performance and AutoLoc

The following equipment is required for AutoLoc functionality:

  • GreenStar display
  • HarvestLab 3000 sensor
  • 8000 or 9000 Series Self-Propelled Forage Harvester

Dura Line™ wear parts

Overview

Due to increased machine usage (chopping more tons per hour), standard high-quality steel parts need to be replaced more frequently. Since 2010, John Deere has been meeting the challenge and exceeding expectations with Dura Line™ wear parts.

 

Dura Line™ components  were developed by John Deere and are installed in high wear spots on the self-propelled forage harvesters (SPFH), mainly in the crop flow. The technology is normally used for heavy-duty environments such as mining and machine tooling. It is the highest material quality in the industry that is installed on an SPFH.

Benefits
  • The coating is extremely wear resistant with an extraordinarily smooth surface due to the special heat treatment and a proprietary tungsten carbide composition.
  • Dura Line™ provides a permanent fast-chopping process with low crop friction on the components while fuel consumption remains low.
  • Tests show that when chopping in the same crop conditions and chopping the same tonnage, Dura Line™ parts last four times as long as, or longer than, standard parts. Time and money associated with replacing parts are significantly reduced.
Dura Line™ coating Dura Line™ coating
Dura Line™ processing Dura Line™ processing
Additional details

Dura Line™ guarantee

The Dura Line™ guarantee provides a specified number of engine hours or time of usage (whichever comes first) for the different Dura Line™ liners. The Dura Line™ guarantee was first introduced in 2017 and is valid for all 8000 and 9000 Series SPFH models. Dura Line™ liners damaged from foreign material or misuse are excluded. Only parts that are completely worn are replaced.

 

For more information about the Dura Line™ guarantee, contact the local sales organization.

 

Dura Line™ packages

The John Deere Dura Line™ crop flow liners come in three packages. Depending on the individual harvesting requirements, there is a perfect package for every need.

  • Basic: Perfect solution for machines mainly harvesting corn
  • Premium: Ideal for abrasive conditions (particularly grass)
  • Ultimate: Perfect choice for toughest conditions, providing full crop flow coverage
Dura Line™ wear parts Dura Line™ wear parts
# Dura Line™ component Basic Premium Ultimate
1 Spiral band ? ? ?
2 Accelerator band ? ? ?
3 Spout flap ? ? ?
4 Spout wear liners   ? ?
5 Front chute base liner   ? ?
6 Grass chute base liner     ?
7 Accelerator side wall liners     ?
8 Front chute side liners     ?
9 Transition front liners     ?
10 Dura Line™ smooth roll scraper ? ? ?
11 Dura Line™ knife holder     ?
12 Dura Line™ Plus shear bar   ? ?

Low engine speed concept

The John Deere 9000 Series Self-Propelled Forage Harvesters (SPFH) have been developed with a clear focus on machine performance: more throughput and less fuel consumption while providing maximum uptime and low cost of operation.

 

A key success factor is the concept of lower engine rpm at higher harvesting component speeds.

V12 – 24-L concept: The Liebherr® D9512 engine

The top-model 9700, 9800, and 9900 SPFH are equipped with a Liebherr 12-cylinder V-engine with 24-L displacement. The Liebherr D9512 is a state-of-the-art engine and delivers what a high-performance forage harvester requires:

  • High power density and great fuel efficiency
  • Constant maximum power down to lower engine rpm
  • Torque curve designed for forage harvesting applications
Torque and power of the Liebherr engine Torque and power of the Liebherr engine

The broad maximum power range of the Liebherr V12 engine cuts off the less-efficient rpm area above 1800 rpm. The rising torque curve down to 1300 rpm enables efficient operation of the machine in the lower rpm range.

Revised driveline with optimized component speeds

To reach maximum efficiency and performance, all machine component speeds are re-worked and laid out for best function in the 1400 to 1800 engine rpm range. This also leads to better fuel efficiency with an optimum range from 1250 to 1600 rpm, where the engine has its lowest specific fuel consumption (g/kWh).

Specific fuel usage in rpm range Specific fuel usage in rpm range

This unique concept delivers undisputed customer value:

  1. 10 percent more throughput (t/kW)*
  2. 10 percent better fuel economy (L/t)*
  3. More hours in the field with 1500-L (396.25-gal.) diesel tank and 90-L (23.8-gal.) urea tank

*Compared to replaced models

 

Liebherr is a trademark of Liebherr-International AG.

  • Features

    Features

    • Fuel Tank Capacity: 396 gal. (1500 L)

    • Rated Power: 956 hp

    • Engine: Liebherr

    • Channel Width: Wide

    • Displacement: 24 L

  • Specifications

    Specifications

    Blower/Crop accelerator - Number of blades:
    10
    Blower/Crop accelerator - Rotor diameter/housing width:
    560 / 620 mm
    22.86 / 24.41 in.
    Blower/Crop accelerator - Speed (option):
    1890 rpm
    Cab - Air conditioning and heater:
    Standard - ClimaTrak
    Cab - CAN-BUS electronics:
    Standard
    Cab - Cool box:
    Optional
    Cab - Electric adjust and heated:
    Optional on rear view mirrors
    Cab - Hectare counter:
    Standard
    Cab - Operator information system:
    Cornerpost display
    Cab - Operator's seat:
    Air-suspension seat optional
    Cab - Rear view mirrors:
    Standard
    Cab - Side window wiper:
    Rear and side window wiper optional
    Parallel-type windscreen wiper
    Cab - Tilt and extend steering column:
    Standard
    Cab - Trainee seat:
    Standard
    Cooling system - Cooling fan drive:
    Direct
    Cooling system - Cooling system capacity:
    130 L
    34.34 U.S. gal.
    Crop-harvesting units - Grass pick-ups (transport width):
    3.0, 4.0, 4.5 m
    9.8, 13.1, 14.8 ft
    Crop-harvesting units - Header height control:
    Advanced header control (AHC) optional
    Cutterhead - Knife drum diameter:
    670 mm
    26.4 in.
    Cutterhead - Knife drum width:
    850 mm
    33.5 in.
    Cutterhead - Knife types available (crop):
    Straight - grass
    Curved - corn
    Cutterhead - Speed at rated engine speed:
    Standard - 1170 rpm
    Optional - 1350 rpm
    Cutterhead - Type:
    Dura-Drum™ cutterhead
    Driveline - Belt tensioning:
    Active, hydraulic pressure
    Driveline - Crop flow components:
    Low-friction crop-flow concept
    Driveline - Crop harvesting unit:
    Harvest channel wide
    Driveline - Ground drive:
    Prodrive™, autoshift transmission, differential lock (automatic and manual), automatic wet brake system
    Engine rpm on road: 1200-1800 rpm
    Driveline - Hydraulics:
    Load sensing
    Driveline - Main clutch:
    Dry clutch
    Driveline - Main driveband:
    Reinforced with Kevlar inserts
    Driveline - Main driveband, polybelt belts:
    Nine ribs
    Driveline - Number of discs:
    Two discs
    Electrical system/Electrical and hydraulic system - Alternator:
    14 V - 200 amp
    24 V - 140 amp
    Electrical system/Electrical and hydraulic system - Batteries/battery quantity/capacity:
    3 x 174 amp-hr
    Electrical system/Electrical and hydraulic system - Hydraulic system capacity:
    50 L
    13.2 U.S. gal.
    Electrical system/Electrical and hydraulic system - Type/voltage:
    12 / 24 V
    Engine - Cylinders:
    V 12
    Engine - Displacement:
    24.2 L
    1476.8 cu in.
    Engine - Fuel system:
    Common rail plus four valves
    Engine - Model:
    D9512 A7 04
    Engine - Type:
    Liebherr
    Engine power - DEF tank capacity ( for FT4 or EU Stage V emission level):
    103 L
    23.8 U.S. gal.
    Engine power - Fuel tank capacity:
    1500 L
    396.3 U.S. gal.
    Engine power - Maximum power at 1800 rpm:
    713 kW
    970 PS / 956 hp
    Feeding system/Feedrolls - Feed roll frame opening:
    Swing away, 37-45 degree (angle)
    Feeding system/Feedrolls - Metal detector:
    Standard
    Stone detector is optional
    Feeding system/Feedrolls - Number:
    Four
    Feeding system/Feedrolls - Standard feed roll drive:
    Hydro feedroll drive IVLOC standard
    Infinitely variable header drive speed standard
    Feeding system/Feedrolls - Width, front:
    830 mm
    32.7 in.
    Ground drive - Automatic wet brake system:
    Standard
    Ground drive - Differential lock:
    Manual and automatic
    Ground drive - Engine rpm - Management:
    Standard
    Ground drive - Maximum transport speed:
    ProDrive transmission: 20 / 25 / 30 / 40 km/h
    12.4 / 15.5 / 18.6 / 24.9 mph
    Ground drive - Rear axle type:
    Hydro-mechanical 4WD
    Header drive - Type:
    Extra heavy-duty gearbox (i=4.31)
    Pump/motor displacement: 110cc/90cc
    John Deere XStream KP - Maize, roll teeth number (speed differential):
    110/145 (50 percent)
    John Deere XStream KP - Roll diameter:
    250 mm
    9.8 in.
    John Deere XStream KP - Sorghum, roll teeth number (speed differential):
    238 (32 percent)
    John Deere XStream KP - Wholecrop, roll teeth number (speed differential):
    145/165 (50 percent)
    Kernel processor - Quick KP removal:
    Optional crane with remote-controlled electric hoist
    Kernel processor - Quick-change:
    Quick kernel processor - swing in/swing out
    Kernel processor - Type:
    John Deere Premium KP, John Deere XStream KP
    Key Specs - DEF tank capacity ( for FT4 or EU Stage V emission level):
    103 L
    23.8 U.S. gal.
    Key Specs - Engine:
    Type
    Liebherr
    Exhaust emission regulation compliancy: Final Tier 4 / Stage V
    Displacement
    24.2 L
    1476.8 cu in.
    Model
    D9512 A7 04
    Cylinders
    V 12
    Key Specs - Fuel system:
    Common rail plus four valves
    Key Specs - Fuel tank capacity:
    1,500 L
    396.3 U.S. gal.
    Key Specs - Maximum power at 1800 rpm:
    713 kW
    970 PS / 956 hp
    Knife sharpening system - Automatic from cab:
    Yes, remote from cab
    Knife sharpening system - Reverse drive:
    Standard
    Knife sharpening system - Reverse rotation:
    Yes
    Machine management solutions - Crop analysis:
    HarvestLab™ optional
    Machine management solutions - Documentation:
    Harvest Doc™ optional
    Machine management solutions - Length-of-cut control based on crop parameter:
    Infinitely variable length-of-cut (IVLOC™) standard
    AutoLOC optional - use with HarvestLab
    Machine management solutions - Satellite (GPS) assisted steering:
    AutoTrac™ optional
    Machine management solutions - Yield monitoring:
    Harvest Monitor™ optional
    Maintenance - Automatic lubrication system:
    AutoLube optional
    Maintenance - Engine oil and filter change duration:
    1000 hours
    Maintenance - Rotary radiator screen cleaner:
    Standard
    Propelling drive - Standard:
    Prodrive autoshift transmission
    Spout - Double-cap deflection:
    Standard
    Spout - Hydraulic height position:
    Hydraulic raise and lower standard
    Automatic spout positioning optional
    Spout - Reach from center line (Optional):
    6 or 8 row: 4.73 m
    15.5 ft
    10 row: 5.87 m
    19.3 ft
    12 row: 6.71 m
    22 ft
    Spout - Rotation, degrees:
    210 degree (angle)
    Transmission - Type:
    Prodrive autoshift transmission
    Hydro-mechanical rear axle optional
    Vehicle - Transport height (to cab roof):
    3.89 m
    12.75 ft
    Vehicle - Transport length (without header):
    6.6 m
    21.7 ft
    Vehicle - Transport width (without header):
    3.1-3.7 m
    10.2-12.1 ft
    Vehicle - With front tires:
    710/70R42
    Vehicle - With rear tires:
    620/60R30
    Vehicle - Working height (maximum):
    Height to spout: 6.60 m
    21.65 ft
  • Details

    Improve silage quality with two kernel processing options

    Overview

    John Deere self-propelled forage harvesters (SPFH) set new standards in kernel processing performance. Proven in independent tests during corn harvest in 2016 and 2017, John Deere kernel processors (KP) deliver smashed kernels and highly processed plants that growers expect. With two different models, the John Deere Premium KP™ kernel processor and the John Deere XStream KP™ kernel processor, all different needs will be satisfied.

     

    Additional details

    All John Deere SPFH can be operated with or without a kernel processing unit in position. When not in use, a crop transition chute (or grass chute) swings into position with a few turns of a crank. The crop transition chute comes standard on all harvesters.

     

    The SPFH feature the AutoLube central greasing harness; the respective central greasing equipment is available on the Premium KP kernel processor. The XStream KP kernel processor features automatic pressurized oil lubrication.

     

    The John Deere Premium KP is available for the 9600 to 9700 models, and the John Deere XStream KP is available for all 9000 Series models. The 9900 model can only be equipped with an XStream KP.

    John Deere Premium KP
    John Deere Premium KP kernel processor John Deere Premium KP kernel processor

    On the 9000 Series, the proven John Deere Premium KP can be installed on the 9600 through 9800 models. With their highly intense processing, they deliver excellent forage quality at any length of cut.

     

    The main features of the Premium KP are:

    • 240-mm (9.45-in.) roll diameter for different crops (maize and whole crop)
    • 32 percent speed differential; option of 40 percent speed differential
    • Standard KP housing with grease lubrication in base
    • Electric KP gap adjustment from the cab as option

     

    The following rolls are available for the Premium KP:

    • Standard sawtooth (118/118 teeth)
    • Dura Line™ sawtooth (118/118 teeth)
    • Whole crop sawtooth (178/178 teeth)

     

    With the option of Dura Line rolls, a longer lifetime and less wear can be reached, resulting in lower cost of operation.

     

    For easy and uncomplicated mounting and dismounting of the KP, a crane with electric winch can be installed as an option.

    Mounting and dismounting the KP with the optional crane and winch Mounting and dismounting the KP with the optional crane and winch

    The following diagram shows the complete John Deere Premium KP offering with all possible combinations.

     

     

    Sawtooth (118/118 teeth) – code 3734

    John Deere Premium KP with:

    • Standard KP housing
    • 240-mm (9.45-in.) roll diameter
    • 32 percent speed differential
    • Grease lubrication

    Dura Line sawtooth (118/118 teeth) – code 3738

     

    Whole crop sawtooth (178/178 teeth) – code 3743

     

    The following additional options are also available for the Premium KP.

    Crane for KP removal complete with electrical winch (code 8380) Crane for KP removal complete with electrical winch (code 8380)
    Hydraulic KP belt tensioner (code 8381) Hydraulic KP belt tensioner (code 8381)
    Electrical KP gap adjustment (code 8376) Electrical KP gap adjustment (code 8376)
    40 percent speed differential (code 9389) 40 percent speed differential (code 9389)
    Complete whole crop KP as bundle (code 9379) Complete whole crop KP as bundle (code 9379)
    Temperature monitoring (code 838A) Temperature monitoring (code 838A)
    Crane for KP removal complete with electrical winch (code 8380) Crane for KP removal complete with electrical winch (code 8380)
    John Deere XStream KP
    John Deere XStream KP kernel processor John Deere XStream KP kernel processor

    The John Deere XStream KP is the heavy-duty solution made for high throughput and high-horsepower machines and stands for extreme processing at any length of cut in any crop and any conditions.

     

    The XStream KP rolls are manufactured and delivered by Scherer Inc., located in South Dakota, United States. The kernel processor is supplied ex-factory by Scherer Inc. and fits on all 9000 Series models. As Scherer Inc. has a strong focus on dairy forage production and is the leading company in KP roll designs and manufacturing since 1999, a strong statement is set regarding kernel processing and forage quality.

     

    More information about Scherer Inc. can be found on their website: http://www.schererinc.com/

    Scherer Inc. logo Scherer Inc. logo

    The main features of the XStream KP are:

    • 250-mm (9.8-in.) roll diameter
    • 50 percent speed differential
    • Heavy-duty housing with KP roll quick-exchange system
    • Pressurized oil lubrication of bearings
    • Bearing temperature monitoring system (option)

    The following rolls are available for the XStream KP:

    • Dura Line sawtooth (110/145 teeth)
    • Dura Line XCut (110/145 teeth)
    • Dura Line Whole Crop XCut (145/165 teeth) – only available for 9000 Series

     

    In comparison to the Dura Line sawtooth rolls, the Dura Line XCut rolls have a spiral groove sawtooth profile that delivers excellent processing, especially at long lengths of cut. The spiral groove design delivers highly processed plants and smashed kernels.

     

    For easy and uncomplicated mounting and dismounting of the KP, a crane with electric winch can be installed as an option.

    Mounting and dismounting the KP with the optional crane and winch Mounting and dismounting the KP with the optional crane and winch

    The following diagram shows the complete John Deere XStream KP offering with all possible combinations

     

     

    Dura Line sawtooth (110/145 teeth) – code 3750


    John Deere XStream KP with:

    • Heady-duty housing
    • 250-mm (9.8-in.) roll diameter
    • 50 percent speed differential
    • KP roll quick-exchange system
    • Pressurized oil lubrication

    Requires:

    • Air compressor (code 8710)
    • Hydraulic KP belt tensioner (code 8381)
     

    Dura Line XCut sawtooth with spiral groove (110/145 teeth) – code 3751

    Dura Line XCut sawtooth with spiral groove for whole crop (145/165 teeth) – code 3752
    NOTE: Only available for 9000 Series models.

     

    The following additional options are also available for the XStream KP.

    High-capacity feeding supports high silage quality

    Leading header technology

    John Deere rotary harvesting units are built for reliable and powerful feeding of high-capacity forage harvesters. Two fundamental designs are available to match all producer needs. The 600plus Series Headers are the universal solution for different crops up to 4-m (13.1-ft) tall. The 700plus Series Headers are the perfect solution for high-yielding crops.

    772 Rotary Harvesting Unit 772 Rotary Harvesting Unit

    Available beginning in model year 2019, the top-model 772 12-Row Large-Drum Rotary Harvesting Unit has been designed to fully leverage the capacity of 9000 Series Self-Propelled Forage Harvesters (SPFH).

    6X9 Series Windrow Pickup 6X9 Series Windrow Pickup

    The 6X9 Series Pickups with the patented endless flight vortex auger design and optional dual header drive enable high-capacity feeding of John Deere SPFH. Key advantages are the throughput boost in high-yielding crops but also the easy handling of uneven windrows.

    Variable header drive
    Power distribution gearbox (A), header pump (B), and header motor (C) Power distribution gearbox (A), header pump (B), and header motor (C)

    John Deere SPFH come with variable header drive in base. The header speed is automatically synchronized with the feeding speed and length of chop through a hydrostatic IVT™ drive system. This ensures a gentle and even crop transfer from the header into the machine without blocking or disrupting material transition. Producers receive the benefit of high chopping quality and full leverage of the header and crop flow potential.

    Dual header drive

    Dual header drive for the SPFH and the 6X9 Series Pickups complements the benefits of the variable header drive. While the variable header drive automatically synchronizes the pickup auger and harvester feeding speed, the dual header drive with its individual hydraulic drive of the pickup tines is speed matched with vehicle speed to ensure clean crop picking in changing conditions and windows.

    Speed synchronization between the SPFH and header Speed synchronization between the SPFH and header

    Tines speed up and slow down with forward speed while the pickup auger speed is still synchronized with the length of chop and feedroll speed. Producers benefit from a better quality of chop, smoother feeding, and an easy-to-utilize harvesting system.

    Hydraulic feedroll dampening

    The 9000 Series SPFH offer the hydraulic feedroll dampener in base. Next to the four individual springs applying high pressure on the crop mat entering the machine, the dampener supports crop compaction in uneven crop conditions and ensures smooth feeding even at the highest feeding speeds when chopping for a very long period.

    Hydraulic feedroll dampening Hydraulic feedroll dampening
    Crop compaction and even feeding at the feedroll Crop compaction and even feeding at the feedroll
    Unique foreign object protection

    A state-of-the-art metal detector scans for metal in the crop mat and stops the intake in case of tripping. Optionally, this safety device can be completed with a unique stone detection feature that senses for knocks and abnormal feedroll movement. Two redundant sensors developed for this application improve solid foreign object detection and minimize false tripping caused by lumps or uneven windrows.

    HarvestLab™ 3000 and AutoLOC™

    HarvestLab 3000 measures dry matter and constituents on the go HarvestLab 3000 measures dry matter and constituents on the go
    HarvestLab 3000 sensor mounted on the spout HarvestLab 3000 sensor mounted on the spout

    The HarvestLab 3000 sensor mounts to the top of the discharge spout and takes accurate dry matter and ingredient readings (more than 4000 measurements per second) of the crop through the sapphire glass lens as crop passes through the spout. This is the same technology forage labs use to measure dry matter. HarvestLab 3000 with John Deere Constituent Sensing measures dry matter and can measure sugar, starch, acid detergent fiber (ADF), neutral detergent fiber (NDF), crude fiber, crude ash and crude protein depending on the crop. In addition, the HarvestLab 3000 sensor can also be used as a stationary unit.

     

    Stationary usage of HarvestLab 3000 Stationary usage of HarvestLab 3000

    Crop type and constituent sensing

     

    Crop Material Dry Matter ADF NDF Starch Protein Sugar Crude Fibre (XF) Crude Ash (XA)
    Corn silage Freshly harvested and ensiled Yes Yes Yes Yes Yes No No Yes
    Alfalfa Yes No No No No No No No
    Whole crop silage Yes No No No No No No No
    Grass Yes Yes Yes No Yes Yes Yes Yes

     

     

    When HarvestLab 3000 is used in conjunction with Harvest Monitor™ system, a wealth of important information becomes available to the operator, including productivity in acres per hour, throughput in tons per hour, total area harvested, total crop mass harvested, yields, and dry matter.
     
    When the HarvestLab 3000 is used in conjunction with an 8000 or 9000 Series Self-Propelled Forage Harvester (SPFH) and a GreenStar™ display, AutoLoc functionality is automatically present. AutoLoc automatically varies the length of cut according to the desired crop-dry matter correlation settings based on the dry matter readings from the HarvestLab 3000 sensor. With the AutoLoc adjustment, bunk density is improved and a high forage quality is reached.

    AutoLoc™ - Automatic length of cut
    AutoLoc on the SPFH AutoLoc on the SPFH
    1. HarvestLab 3000 — moisture and ingredients on the go
    2. Manual control (operator)
    3. AutoLoc — automatic control
    4. IVLOC™ transmission — length of control changes on the go

     

    AutoLoc, a feature exclusive to John Deere, brings added value to the HarvestLab sensor and John Deere SPFH. AutoLoc works in conjunction with the HarvestLab sensor and IVLOC transmission to automatically adjust the length of cut (LOC) based on crop moisture levels to improve bunk density and reduce long particles in dry corn. Nutritionists, herdsmen, and SPFH operators will all benefit from this innovation.

    John Deere is leading the industry in providing real-time information that matters most to forage production. Quality forage comes from properly packed silage, which is directly related to the moisture content and LOC of the crop.

    LOC changes are made automatically in the field based on moisture readings and predetermined settings determined by operator requirements. No in-field calibration is required to load the LOC requirements; the operator simply uses the GreenStar display to program the desired LOC settings at different moisture levels.

    When moisture levels of crop in the field change, the IVLOC drive automatically responds to either increase or decrease the feedroll speed, which in turn changes the LOC. If moisture levels of the crop are outside of the desired range, the IVLOC transmission adjusts and limits the LOC based on the maximum and minimum LOC settings as determined by the operator.

    AutoLoc screen AutoLoc screen

    AutoLoc solves the dry matter and LOC puzzle

    On-the-go, accurate LOC adjustment is unique in the market. John Deere AutoLoc  is linked to the HarvestLab  sensor, which measures the dry matter and ingredient content on the go with more than 4000 measurements per second, using the most accurate technology in the market — near-infrared technology.

    According to the accurate moisture readings, AutoLoc is able to adjust the proper LOC automatically in steps as small as 1 mm (0.04 in.). This process is faster and more accurate than any operator could do manually because of all the other important operating functions being performed. This can increase overall efficiency dramatically.

    With AutoLoc, the SPFH operator simply sets the minimum, optimum, and maximum moisture levels and the corresponding lengths of cut. AutoLoc then creates a linear curve between the minimum and the optimum and between the optimum and the maximum. LOCs are then determined based on those lines.

    For example, if the optimum LOC were set to 15 mm (0.59 in.) at 68 percent moisture and 8 mm (0.31 in.) at 50 percent moisture, and the actual moisture of the crop was 63 percent, AutoLoc would change the LOC to be 13 mm (0.51 in.) based on the linear curve it created.

    Why AutoLoc is a must to ensure silage quality and overall profitability


    It impacts the silage compaction in the bunker to ensure the quality of feed being stored is the best quality possible.

    Silage density and AutoLoc

    Good silage starts with high bunk density to preserve the crop value. This is the main objective for both dairy/beef producers and biogas plants. Many factors are involved in achieving high bunk density, including type of crop, moisture levels, length of cut, bunk filling speed, and compaction machinery.

    Some of these factors cannot be easily changed while harvesting. AutoLoc adds an improved sense of control to the harvesting and silage storage operation. Operators do not need to compromise when choosing the proper length of cut based on moisture. AutoLoc takes care of this chore automatically.

    Oftentimes, producers are so focused on getting the job done that important tasks and details are overlooked during the harvesting operation. Knowing the growing period for corn silage covers five months growing in the field and only a few days harvesting for 10 to 12 months of feeding, the process of the silage harvest and storage should be managed as well as possible.

    The impact of the silage quality, which can be harvested and stored in just a few days, can have a huge impact on income throughout the entire year. The silage cost is a major part of the expenses in the dairy/beef and biogas plant businesses. Poor forage quality can cost tens of thousands of dollars per year in increased feed costs resulting in the producer having to invest in additional silage to reach the desired feed ration.

    Spoilage/reheating and seeping losses are the biggest problems in silage bunks. These problems often happen due to insufficient compaction and an incorrect LOC. In order to achieve the right amount of silage compaction and keep as much air out of the silage as possible, the LOC has to be adjusted according to the moisture levels of the crop - the wetter the material, the bigger the particle size.

    While varying lengths of cut can dramatically help to achieve high density levels, the length of cut of the material must be consistent in order to maintain normal rumination, chewing, and saliva production in the rumen. If the particles are too small, the food does not fit anymore with the process of the cow rumen and the compaction becomes difficult due to the instability of the material.

    For this reason, John Deere created AutoLoc, which automatically adjusts the length of cut to the moisture value, while staying within the preset LOC range.

    Having some limited LOC variations in a bunk silo should not affect the effective fiber in the ration on a daily basis. Using AutoLoc in conjunction with upright or bag silos can vary the effective fiber fed to animals on a daily basis.

    Looking at the studies done by Honig and Rohr in 1985, as can be seen in the following table, it is possible to get high-density levels of dryer crop when the crop is chopped at a shorter LOC.

     

    Length of cut

    Bunk density

     73 percent moisture

    64 percent moisture

    4 mm (0.16 in.)

    205 kg/m3 (12.8 lb/ft3)

    179.7 kg/m3 (11.2 lb/ft3)

    7 mm (0.28 in.)

    192.2 kg/m3 (12.0 lb/ft3)

    174.6 kg/m3 (10.9 lb/ft3)

    14 mm (0.55 in.)

    173 kg/m3 (10.8 lb/ft3)

    157 kg/m3 (9.8 lb/ft3)

    AutoLoc chart AutoLoc chart

    Forage harvester performance and AutoLoc

    The following equipment is required for AutoLoc functionality:

    • GreenStar display
    • HarvestLab 3000 sensor
    • 8000 or 9000 Series Self-Propelled Forage Harvester

    Dura Line™ wear parts

    Overview

    Due to increased machine usage (chopping more tons per hour), standard high-quality steel parts need to be replaced more frequently. Since 2010, John Deere has been meeting the challenge and exceeding expectations with Dura Line™ wear parts.

     

    Dura Line™ components  were developed by John Deere and are installed in high wear spots on the self-propelled forage harvesters (SPFH), mainly in the crop flow. The technology is normally used for heavy-duty environments such as mining and machine tooling. It is the highest material quality in the industry that is installed on an SPFH.

    Benefits
    • The coating is extremely wear resistant with an extraordinarily smooth surface due to the special heat treatment and a proprietary tungsten carbide composition.
    • Dura Line™ provides a permanent fast-chopping process with low crop friction on the components while fuel consumption remains low.
    • Tests show that when chopping in the same crop conditions and chopping the same tonnage, Dura Line™ parts last four times as long as, or longer than, standard parts. Time and money associated with replacing parts are significantly reduced.
    Dura Line™ coating Dura Line™ coating
    Dura Line™ processing Dura Line™ processing
    Additional details

    Dura Line™ guarantee

    The Dura Line™ guarantee provides a specified number of engine hours or time of usage (whichever comes first) for the different Dura Line™ liners. The Dura Line™ guarantee was first introduced in 2017 and is valid for all 8000 and 9000 Series SPFH models. Dura Line™ liners damaged from foreign material or misuse are excluded. Only parts that are completely worn are replaced.

     

    For more information about the Dura Line™ guarantee, contact the local sales organization.

     

    Dura Line™ packages

    The John Deere Dura Line™ crop flow liners come in three packages. Depending on the individual harvesting requirements, there is a perfect package for every need.

    • Basic: Perfect solution for machines mainly harvesting corn
    • Premium: Ideal for abrasive conditions (particularly grass)
    • Ultimate: Perfect choice for toughest conditions, providing full crop flow coverage
    Dura Line™ wear parts Dura Line™ wear parts
    # Dura Line™ component Basic Premium Ultimate
    1 Spiral band ? ? ?
    2 Accelerator band ? ? ?
    3 Spout flap ? ? ?
    4 Spout wear liners   ? ?
    5 Front chute base liner   ? ?
    6 Grass chute base liner     ?
    7 Accelerator side wall liners     ?
    8 Front chute side liners     ?
    9 Transition front liners     ?
    10 Dura Line™ smooth roll scraper ? ? ?
    11 Dura Line™ knife holder     ?
    12 Dura Line™ Plus shear bar   ? ?

    Low engine speed concept

    The John Deere 9000 Series Self-Propelled Forage Harvesters (SPFH) have been developed with a clear focus on machine performance: more throughput and less fuel consumption while providing maximum uptime and low cost of operation.

     

    A key success factor is the concept of lower engine rpm at higher harvesting component speeds.

    V12 – 24-L concept: The Liebherr® D9512 engine

    The top-model 9700, 9800, and 9900 SPFH are equipped with a Liebherr 12-cylinder V-engine with 24-L displacement. The Liebherr D9512 is a state-of-the-art engine and delivers what a high-performance forage harvester requires:

    • High power density and great fuel efficiency
    • Constant maximum power down to lower engine rpm
    • Torque curve designed for forage harvesting applications
    Torque and power of the Liebherr engine Torque and power of the Liebherr engine

    The broad maximum power range of the Liebherr V12 engine cuts off the less-efficient rpm area above 1800 rpm. The rising torque curve down to 1300 rpm enables efficient operation of the machine in the lower rpm range.

    Revised driveline with optimized component speeds

    To reach maximum efficiency and performance, all machine component speeds are re-worked and laid out for best function in the 1400 to 1800 engine rpm range. This also leads to better fuel efficiency with an optimum range from 1250 to 1600 rpm, where the engine has its lowest specific fuel consumption (g/kWh).

    Specific fuel usage in rpm range Specific fuel usage in rpm range

    This unique concept delivers undisputed customer value:

    1. 10 percent more throughput (t/kW)*
    2. 10 percent better fuel economy (L/t)*
    3. More hours in the field with 1500-L (396.25-gal.) diesel tank and 90-L (23.8-gal.) urea tank

    *Compared to replaced models

     

    Liebherr is a trademark of Liebherr-International AG.

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